All the non conforming material during final inspection stage shall be identified by Dock auditor ( final inspection ). This shall be represented by putting a tag.
The tag shall have all the cross-references with respect to Part No. , part description, Nonconforming parameter and the person’s identification.
These non conforming products / suspect materials shall be reviewed by QA Engineer as and when it occurs and feedback given to QA Head.
Nonconforming lot shall be segregated and then only the material shall be grouped as “ok” “ rework ” or “ scrap ” Segregation shall be the carried out by Inspector QA.
Whenever the decision taken is to “ scrap “ the nonconforming material it shall be returned to the stores, (this shall be done immediately after the nonconforming products have been declared scrap) . This shall be done by QA Head.
Nonconformance at in-process stage and final inspection stage shall be discussed in weekly quality review meetings. During the meeting the cause of nonconformance shall be found out and a decision on remedial action taken. Then the disposition action of the nonconformance item shall be decided. The decision of member shall be recorded in the respective log register.
For rework items, if contractually required the actual condition and action plan proposed shall be communicated to customer prior to its implementation through QA Head, if approve by customer , the rework shall be carried out by Production department to correct the nonconformance observed as per the rework plan. The reworked item shall be re offered to stage / final inspection and the results verified.
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