All in-process nonconforming products shall be identified by inspector QA ( in-process inspection ) / Shift coordinator. Putting tag shall represent this. This tag shall have all the cross references with reference to operation no., parameter, GRIR no. in remarks ( if the nonconformance is due to subcontracted item ) ‘, shift details of non conformance and person’s ( identifying the non conformance and persons ( identifying the non conformance product ) identification.
These non conforming product / suspect material shall be reviewed by QA. Head or prod. Head daily and its corrective & preventive action plan shall be drawn in the weekly Quality review meeting.
Whenever, the decision taken is to rework the material shall be identified tag “ Rework material “ and rework plan will be involved and approved by QA Head. this shall include the specific instruction to be followed during rework.
If the decision taken is to rework or scrapped, the material produced from the previous frequency of inspection / production to the latest inspection, the material shall be segregated taken accordingly. This segregation shall be the responsibility of shift coordinator and the QA inspector.
All the non conformance identified during production shall be logged in the register.
All the rejected material shall be returned to stores by shift coordinator.
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